Elevator System Modernization: Metal Fabrication’s Role in Toronto

Over time, elevator systems require modernization to meet current safety standards, increase energy efficiency, and reduce operating costs. In Toronto and the Greater Toronto Area (GTA), building managers, property developers, and OEMs increasingly rely on expert metal fabricators to deliver customized component upgrades that ensure reliability and code compliance. At Phil Bouchard & Sons, we have seen firsthand how precision metal fabrication enhances elevator systems for both retrofit and new construction projects across the region.

Why Modernize Elevators in the GTA?

Toronto’s skyline is dotted with high-rises, commercial towers, and mixed-use developments—many featuring legacy elevator infrastructure installed decades ago. Modernization helps keep these systems running safely while adapting to new regulatory challenges and building usage. Fabricated metal upgrades address:

• Degraded structural components (beams, brackets, guide rails) that may not meet current Canadian Standards Association (CSA) or Ontario Building Code requirements
• Improved energy efficiency through lightweight, high-strength alloys and advanced part designs
• Upgrades for safety, accessibility, and reliability—meeting A17/B44 elevator code and fire service demands
• Bespoke integration for smart controls, destination dispatch, or monitored cabling

Key Metal Fabrication Services for Elevator Modernization

Successful modernization draws on the full toolkit of a capable Toronto fabrication shop. Core services include:

• Custom Bracket and Support Fabrication — Engineered brackets, baseplates, and custom hangers matched to legacy architecture or new specifications.
• Precision Plasma & Waterjet Cutting — Enables fast, accurate replication of structural elements, even when architectural prints are missing.
• TIG, MIG, and Onsite Welding — CWB-certified welders ensure installations meet code for strength, alignment, and safety in elevator pits, hoistways, and machine rooms.
• Machined Components — Sheaves, shafts, and custom guide rail fittings delivered with documented accuracy and traceability.
• Finish & Coating Solutions — Galvanizing or powder coating for corrosion protection, key to elevator shaft environments.

Learn more about elevator system fabrication services in Toronto here.

Meeting CSA & Local Regulatory Requirements

All elevator modernization work in Toronto is governed by strict codes from the Ontario Technical Standards and Safety Authority (TSSA) and the CSA. Working with a certified fabricator ensures:

• Traceability of all stainless, steel, or aluminum materials used in upgrades
• Specialized welding and inspection processes are followed and documented
• Quality control—dimensional checks, NDT, and materials testing—to ensure code compliance
• Documentation packages to support TSSA permits and third-party inspections

Case-in-Point: Bracket and Safety Plate Upgrades

Recent projects throughout Toronto’s commercial core have involved:

• Fabrication of new landing brackets for improved door stability
• Field installation of galvanized safety plates and toe guards
• Machining and welding of custom seismic restraints for high-rise elevators

All work is delivered with full CSA and CWB certification, giving clients complete assurance in safety and traceability.

Why Choose Phil Bouchard & Sons?

We are trusted partners for elevator contractors, engineers, and building managers throughout the GTA. Our team provides end-to-end metal fabrication—from consultation and site survey to delivery and installation—with a focus on minimizing system downtime and adhering to all relevant standards.

Ready to discuss your elevator modernization project? Request a quote or contact Phil Bouchard & Sons today.